Type 2 EV Charging Cable 3.5KW 7KW 11KW 22KW | IEC62196 Custom Cable

Product Description

Targeted Solution for Professional Electric Vehicle Charging

The type 2 ev charging cable provides a safe, standardized connection option to meet the needs of commercial clients and OEMs specializing in electric mobility. Designed as a versatile product from an experienced ev charging cable manufacturer, this cable integrates into varied charging infrastructures for private, fleet, or station use. It supports users requiring compliant and durable electric vehicle charging cable solutions that ensure interoperability across a broad range of Type 2-connector-compatible vehicles. Its availability as a custom ev charging cable enables precise adaptation for specific operational demands or brand specifications.

Advanced Technical Specifications and Material Quality

This type 2 charging cable supplier offers cables conforming to IEC 62196 standards with power ratings ranging from 3.5KW to 22KW, compatible with both single-phase and three-phase electrical systems. Featuring an IP65-rated TPU jacket that provides waterproof and dustproof protection, the cable supports rigorous outdoor conditions. The silicone dust-proof cap attached to the connector prevents contamination, extending component lifespan. Standard lengths include 5m, 7m, and 10m, with customization options for length, color, and branding. Certifications including CE (TUV), RoHS, Reach, and CB ensure compliance with international safety and environmental standards.

Industry Integration and Performance Reliability

Used broadly across residential, commercial, and fleet charging environments, this electric vehicle charging cable supports scalable infrastructure development with its modular design and reliable performance under diverse conditions. It plays a critical role in enabling efficient energy transfer for various Type 2 electric vehicles, aiding operational systems requiring robust connections and flexible power delivery options. Customized solutions from this type 2 charging cable supplier contribute to enhanced ROI and brand differentiation in competitive markets, reinforcing safety and efficiency in EV charging station deployment.

Product Advantages

Design and Structural Innovation for Modular Integration

The cable design emphasizes modularity and durability, featuring a robust TPU jacket with IP65 protection to withstand harsh weather and mechanical stress. This structural integrity ensures longevity without performance degradation, meeting stringent standards required by leading ev charging cable manufacturers. The silicone dust-proof cap reduces connector damage risks, minimizing maintenance needs. The availability of custom ev charging cable options for length and branding supports OEM and system integrators in tailoring solutions to specific installation requirements. This approach facilitates streamlined integration into established and emerging electric vehicle charging cable networks.

Enhanced Performance and Operational Efficiency

From a performance perspective, the electric vehicle charging cable offers stable current transmission up to 22KW supported by compliant materials that withstand temperature fluctuations and mechanical abrasion. The connector’s ergonomic design enhances ease of handling and connection reliability, minimizing downtime in commercial or fleet settings. Customization provided by this type 2 charging cable supplier allows end users to optimize cable length for site-specific workflows, reducing clutter and improving operational safety. Overall, the cable delivers value through consistent output, compliance with multiple certifications, and adaptability to diverse charging scenarios.

Use Scenarios

Fleet Management Charging Infrastructure

In fleet management environments, the type 2 ev charging cable delivers dependable, rapid charging capabilities essential to maintaining vehicle availability and cycle efficiency. Given the dynamic and frequent use in commercial fleet operations, this electric vehicle charging cable ensures compliance with IEC 62196 standards, supporting power delivery ranges required for diverse vehicle models. The cable’s robust construction protects against wear from daily use and exposure to outdoor settings, integrating seamlessly with existing fleet charging stations. Its custom ev charging cable options facilitate adapted lengths and branding to meet logistical and operational standards within large-scale fleet solutions.

Commercial EV Charging Station Deployment

Commercial charging stations benefit from the adaptability and safety features inherent in the type 2 charging cable. Its IP65 rating and certified manufacturing compliance ensure durable performance across multiple shifts and weather conditions, pivotal for stations servicing a high volume of electric vehicles. By sourcing from a trusted ev charging cable manufacturer and type 2 charging cable supplier, station operators can rely on a cable that supports a wide amperage range, streamlining power management and user compatibility. Customization options further enhance station branding and cable length requirements, optimizing installation layouts and customer satisfaction within urban and regional charging infrastructure projects.

Product Testing
①	‌Water-proof testing	With waterproof seal design and meet IP55/IP65 standards. Can be used even in raining and snowing weather.
②	Vehicle run over testing	Test each charging cable for impedance resistance, high voltage, open / short.
③	Burn-in aging testing	High-voltage real usage testing for 6 hours for each charger.
④	ATE platform	Systematic testing for over / under voltage, Over / under current, CC/CP communication, RCD, leakage protect, grounding.
⑤	Temperature rise testing	Terminal temperature rise: <50K.
⑥	Comprehensive testing	Test each charging cable for impedance resistance, high voltage, open / short.
⑦	Automatic plug testing	Mechanical life: no load plug in / pull out >10000 times.
⑧	Tension testing	Coupled insertion force: >45N <80N.
⑨	Salt spray chamber	Mainly test the metal surface corrosion performance of connector.
⑩	Air-leakage detector	Test waterproof effect of the products.
⑪	Wire bending testing machine	The swing parts move left and right at an angle of 90°; cyclic bending to test the bending resistance of the jack and conductor of the cable.
⑫	Glow wire tester	Test the stability of electrical products, parts at high temperatures can not ignite or ignite other parts.
⑬	Constant temperature & humidity box	Simulated outdoor environment: high temperature, low temperature and humidity staggered cycletest to verify the service life of the product in different environments.
⑭	Tracking test Apparatus	Detect the failure of the insulating material itself or the insulating function caused by the conductive substances deposited on the surface.
⑮	Adhesion tester	Test adhesion power or detaching force of the PC plate on the product.
⑯	RCD tester	Test leakage respond speed and leakage respond value of leakage protection designed in the charger.
⑰	Swing box tester	To simulate in the process of product packaging and transportation whether the product is damaged, scratched, or the inner box is damaged during transportation.
⑱	Wire flexure testing machine	Use to test the bending resistance of wire.
⑲	Aging test	The specimen is subjected to 136°C for 168 hours. Heat aging resistance is assessed by the change in tensile strength before and after aging (≤30%).
⑳	Oil resistance aging test	The European standard wire is tested at 100±2°C for 168 hours, while the American standard wire is tested at 60±2°C for 168 hours, to inspect the specimen for any damage.
㉑	Digital measuring projector	Measuring wire jacket / insulation thickness and eccentricity.
㉒	Core wire withstand voltage test	A set high voltage is applied to rigorously test the insulation strength of the wire, ensuring that the product will not suffer breakdown or electric leakage during use.